Manufacturing
Home Coral Calcium

 

Creme's and Liquids

In addition to our extensive dose forming department, ProTec is pleased to offer liquid filling in volumes 1 oz to 1 gallon. We have equipment to handle nearly any type of lotion, creme or liquid, even thick frothy liquids.  Our piston filler is equipped to handle liquids of a thicker type such as vegetable oil, syrup, etc. We also possess an overflow filler that is perfect for frothy or foamy products. All of the liquid fillers are stainless steel and some are heated and pressurized for nearly any application. All weights and ingredients are verified by Quality Assurance inspectors as well as department supervisors before they are mixed or filled to guarantee that they meet claims.

Capsules, Tablets and Powders

Our Merrill Slat Scan packaging lines are capable of speeds in excess of 200 bottles of capsules or tablets per minute. Equipped with Lakso cottoners, Kaps-all high speed cappers, and CVC Hawk pressure sensitive labelers. We commonly fill 85,000 bottles per 8 hour shift on each individual line.

We have two smaller lines capable of 40-50 bottles per minute which is perfect for medium sized runs, as well as numerous semi-automated pieces of packaging equipment for very small runs.

Every packaging line has a resident Quality Assurance inspector and department supervisor to verify sanitation, counts, label, lot numbers, employee cleanliness, and packaging components to guarantee a quality finished product. Department supervisors must verify weights and sanitation before any material is blended. Our powder mixing capabilities exceed 3000 lbs per 8 hour shift (depending on product type and mixing times).

ProTec Lab is proud to possess two 20-cubic ft Patterson Kelly V-Blenders. Both have a solids agitation bar and stainless steel construction. ProTec Lab also has a 2-cubic foot Hobart Rotary Mixer for smaller applications. Quality Assurance inspectors review the accuracy of the pre-measured ingredients.

Innovative Packaging Solutions

ProTec Lab is pleased to offer packaging options at nearly any capacity. Our inventory is maintained with the most useful and popular packaging components. ProTec Lab utilizes a variety of suppliers including the largest package supplier in the U.S., resulting in competitive pricing for our customers, a wide variety of choices and quick turnarounds.

Whether your company has just started up or is an established firm with successful products on the market, ProTec Laboratory can assist you in providing innovative contract manufacturing and packaging solution. ProTec is dedicated to excellent service and competitive pricing in our formulations, manufacturing, packaging, labeling and quality control.

We are dedicated to serving every aspect of your contract manufacturing needs. ProTec offers expertise and reliability to help you meet the markets increasing demands for quality and innovation. We have built our reputation on quality and on-time delivery as a producer of nutraceuticals in tablet, capsule and powdered forms.

Quality Assurance Team

ProTec Laboratory has built a reputation for excellence by assisting long-standing product marketers in their efforts to stay in the forefront of new and impending regulations in the dietary supplement and pharmaceutical industries. At ProTec Lab you can be assured that your products have been manufactured following the most stringent controls. We conform to or exceed cGMP's from receipt of raw materials through analysis of final consumer ready product.

 With ProTec make it easywomanthinks.jpg (93948 bytes)

It's easy to create new products when you have a team working for you that cares about your products as much as you do.  We care that you will be able to market safe, attractive products that the consumer won't be able to live without.  

For more information or to discuss your custom formulation send e-mail to: ortho@proteclab.com or call toll free

877-785-9699

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